A tweeter is a loudspeaker designed to produce high frequencies, typically from around 2,000 Hertz to 20,000 Hertz (20,000 Hz is generally considered to be the upper limit of the human ear). Some tweeters can reach up to 30-35kHz.
Nearly all tweeters are driven by a voice coil which is suspended within a fixed magnetic field. Tweeters operate by applying current from an amplifier to a coil. The electrified voice coil induces a magnetic force which works against the fixed magnetic field. As current from the amplifier changes, the coil moves in and out. The coil is attached to a diaphragm, so the motion of the coil creates motion in the air which we hear as sound. Additional functional diagrams and details are listed under Loudspeaker.
Modern tweeters are very different from the tweeter of yesterday. Older tweeters were usually small versions woofers. As tweeter technology advanced, designers realized the cone shape and weight was less than ideal given the forces at work. Today, most tweeters are dome shaped and made of a vibration damping material such as silk or an extremely light and rigid material such as titanium.
Tweeter design is all about trade-offs. There are many challenges in tweeter manufacture such as stopping the dome cleanly at each end of the in/out cycle, loudness which requires the dome to move farther in and out, and ringing when the dome moves faster than it can handle. There are challenges with keeping the dome centered as it moves and a maintaining a stable electrical environment for the amplifier. The list of tweeter design challenges goes on and on. Tweeter design is about effectively converting an electrical amplifier signal to mechanical air movement with nothing added or subtracted.
All tweeters have electrical/mechanical properties that dictate the crossover components for a given finished loudspeaker. There are no standards or commonalities to tweeters, so a given tweeter may work well in one application and not in another. It is important to know and understand these Thiele/Small parameters in order to build a satisfactory loudspeaker. In short, this means a tweeters may not sound right if installed with crossovers designed for another tweeter.
All dome materials have advantages and disadvantages. The three properties designers look for in domes are light weight, stiffness and lack of coloration/ringing. Exotic materials like titanium and berylium are light and stiff but can have ringing problems. Material like silk will ring less but can be heavier and not as stiff. It is all about trade offs. There are good tweeters and bad tweeters made with all types of dome materials. While there is a lot more to driver construction than just dome material, dome material alone can go a long way toward selling speakers, so sellers often use the most exotic dome materials and dress up tweeters with fancy lenses or covers - often without regard for other complexities. Some dome tweeters will have exotic designs such as putting a fixed wave guide (also known as a phase plug) in the middle of the dome. The theory behind this is it now gives the tweeter material two points of suspension for less cone break up or distortion and more detail.
The best tweeter is the one that works best in your application. A common misnomer is that spending more money on tweeters will produce better sounding speakers. There are many very good speakers which use inexpensive tweeters. Generally, the more exotic and expensive the tweeter, the harder it is to work into a good speaker. In the right hands, an expensive or exotic tweeter will produce a better speaker, but tuning can get tricky and is not for the amateur.
Bigger is not always better for tweeters. The smaller the tweeter is, the better it will disperse sound at the higher frequencies, however the worse the lower frequency performance and power handling will be. Conversely. the larger the tweeter is, the tweeters will disperse sound poorer at upper frequencies, but the better the power handling and lower frequency performance will be.
Ferro-fluid is an oil mixture with very finely ground iron in it. Many tweeters have Ferro-fluid between the coil and magnet to help cool the coil and reduce unwanted vibration.
Tweeters designed for public address (PA) and instrument applications are similar in makeup to home audio tweeters. They are not referred to as tweeters, but "high frequency drivers" instead. Key design variances are: cabinets are built for regular shipping and handling, tweeters often have horns attached to allow for higher sound levels and greater control of sound dispersion, voice coils are more robust to withstand higher voltages. High frequency drivers in horns are usually referred to as "compression drivers." Generally, a home tweeter used in a PA/instrument application will fail in short order. A PA/instrument tweeter used in a home application will not have as much detail.
Tweeters have a tendency to get poked and dented. A metal domed tweeter is pretty much ruined once it is dented, but a soft domed tweeter can be repaired.
Cone tweeters are relatively cheap, but do not have the dispersion characteristics of domes. Thus they are routinely seen in low cost applications such as factory car speakers, clock radios, boom boxes.
A Ribbon Tweeter uses a piece of very thin aluminium foil suspended in a powerful magnetic field to reproduce high frequencies. The development of ribbon tweeters has followed the development of ribbon microphones. High power versions of ribbon tweeters are becoming common in large scale sound reinforcement line array systems, that can serve audiences of thousands. This is because the ribbon tweeter exhibits specific directional properties, with very wide horizontal dispersion (coverage) and very tight vertical dispersion. These properties mean that the devices can be stacked vertically, making a high frequency line array that will project high sound pressure levels much further than conventional tweeters.
Some manufacturers have opted to make wave guides that channel the hemispherical output of a regular tweeter into a more focused beam, approximating a ribbon tweeter. However this approach doesn't yield the same output as a true ribbon, which will almost always have a better high frequency response than a standard tweeter. This is because the entire ribbon is immersed in its magnetic field, whereas a standard dome or cone tweeter has only its voice coil coupled to its magnetic field. This leads to failure of the dome or cone to faithfully track voice coil movement, creating phase distortion called breakup. Ribbons will function at higher frequencies than conventional circular tweeters, without breakup modes (distortion).
Some companies will use a planar-magnetic tweeter, or a quasi-ribbon. While not as advanced as a true ribbon, planar magnetic tweeters are generally cheaper. Usually a thin piece of mylar or plastic is stretched that has a voice coil wire running numerous times vertically on the material between bar magnets. This uses a concept similar to the ribbon and electrostatic tweeter, except there is no voltage needed like an electrostatic.