A toasted sandwich is a sandwich that has been toasted. This can be done to any sandwich using a grill, toaster oven, or toasted sandwich maker. Typical toasted sandwiches made on a grill are a grilled cheese sandwich, tuna melt, or patty melt.
The toasted sandwich maker, a small appliance dedicated to toasting sandwiches, presses the edges of the sandwich together to form a seal during toasting. The filling ends up in a cavity within the bread, making the sandwich convenient to eat, but also rendering the filling extremely hot. An early manufacturer of these devices was Breville and some still call all toasted sandwich makers by this name.
Just as in an ordinary, untoasted sandwich, the choice of toasted sandwich fillings and combinations of fillings is limited only by the imagination of the chef. Perhaps the most commonly used filling is cheese, on its own or together with tomato or ham. Pickles, jam, and even such strange bedfellows as banana and Nutella are other examples.
In Australia and South Africa toasted sandwiches with sealed edges are sometimes called jaffles and sandwich toasters are sometimes called jaffle iron (this is only for sealed toasted sandwiches), named after the original jaffle iron, which was a long-handled hinged iron implement for toasting sandwiches in a campfire. Toasted sandwiches are frequently known as a toastie in Britain, the older Breville (as a name for the sandwich) never having entered popular usage. The use of a special sandwich toaster seals the edges of the sandwich and places a diagonal line across it, thus solving the problem of content spillage. However any sealed toasted sanwich with/without diagonal line is still considered a jaffle in Australia.
Now Breville's innovative design is used by dozens of manufacturers, but Breville are still the market leaders, with a range of 14 sandwich toasters, sold to all the major European countries and accounting for 50% of the British market.
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