A hybrid vehicle is a vehicle using an on-board rechargeable energy storage system (RESS) and a fueled propulsion power source for vehicle propulsion. They are low-polluting and low-petroleum consuming cars. The different propulsion power systems may have common subsystems or components.
The term most commonly refers to petroleum-electric hybrid vehicles, also called Hybrid-electric vehicle (HEV) which use gasoline (petrol) or diesel to power internal-combustion engines (ICEs), and electric batteries to power electric motors. Modern mass-produced hybrids, such as the Toyota Prius, recharge their batteries by capturing kinetic energy via regenerative braking. As well, when cruising or in other situations where just light thrust is needed, "full" hybrids such as the Prius can use the combustion engine to generate electricity by spinning a generator (often a second electric motorElectric motors can in general also be used as generators, depending on the applied voltage, direction of current flow, and the phase of commutation in the motor. The principal difference between a motor and a generator is one of design optimization only. See also motor-generator) to either recharge the battery or directly feed power to an electric motor that drives the vehicle. This contrasts with all-electric cars which use batteries charged by an external source such as the grid, or a range extending trailer. Nearly all hybrids still require gasoline and diesel as their sole fuel source though other fuels such as ethanol or plant based oils have also seen occasional use. Hybrid cars also use Hydrogen gas.
The term hybrid when used in relation with cars also has other uses. Prior to its modern meaning of hybrid propulsion, the word hybrid was used in the United States to mean a vehicle of mixed national origin; generally, a European car fitted with American mechanical components. This meaning has fallen out of use. In the import scene, hybrid was often used to describe an engine swap, such as the common Honda B16 engine into a Honda Civic. Some have also referred to flexible-fuel vehicles as hybrids because they can use a mixture of different fuels — typically gasoline and ethanol alcohol fuel. There are not diesel flexible-fuel vehicles, because nowadays diesel cars can use petroleum and biodiesel at the same time. __TOC__
In 1959 the development of the first transistor-based electric car - the Henney Kilowatt - heralded the development of the electronic speed control that paved the way for modern hybrid electric cars. The Henney Kilowatt was the first modern production electric vehicle and was developed by a cooperative effort between National Union Electric Company, Henney Coachworks, Renault, and the Eureka Williams Company. Although sales of the Kilowatt were dismal, the development of the Kilowatt served was a historical "who's who" of electric propulsion technology.
A more recent working prototype of the electric-hybrid vehicle was built by Victor Wouk (one of the scientists involved with the Henney Kilowatt and also brother of author Herman Wouk ). Wouk's work with electric hybrid vehicles in the 1960s and 1970s earned the title as the "Godfather of the Hybrid"). Wouk installed a prototype electric-hybrid drivetrain into a 1972 Buick Skylark provided by GM for the 1970 Federal Clean Car Incentive Program, but the program was killed by the EPA in 1976. Since then, hobbyists have continued to build hybrids but none was put into mass production by a major manufacturer until the waning years of the twentieth century.
The regenerative-braking hybrid, the core design concept of most production hybrids, was developed by Electrical Engineer David Arthurs around 1978 using off-the shelf components and an Opel GT. However the voltage controller to link the batteries, motor (a jet-engine starter motor), and DC generator was Mr. Arthurs'. The vehicle exhibited ~75 mpg fuel efficiency and plans for it (as well as somewhat updated versions) are still available through the Mother Earth News web site. The Mother Earth News' own 1980 version claimed nearly 84 mpg.
The Bill Clinton administration initiated the Partnership for a New Generation of Vehicles (PNGV) program in September 29 1993 that involved Chrysler, Ford, General Motors, USCAR, the DoE, and other various governmental agencies to engineer the next efficient and clean vehicle. The NRC cited automakers’ moves to produce hybrid electric vehicles as evidence that technologies developed under PNGV were being rapidly adopted on production lines, as called for under Goal 2. Based on information received from automakers, NRC reviewers questioned whether the “Big Three” would be able to move from the concept phase to cost effective, pre-production prototype vehicles by 2004, as set out in Goal 3. of the Research Program of the Partnership for a New Generation of Vehicles: Seventh Report, National Research Council, (2001), p. 77.
The program was replaced by the hydrogen focused FreedomCAR initiative of George W. Bush's administration in 2001. The focus of the FreedomCAR initiative being to fund research too high risk for the private sector to engage in with the long term goal of developing emission / petroleum free vehicles.
In the intervening period, the widest use of hybrid technology was actually in diesel-electric submarines, which operate in essentially the same manner as hybrid electric cars. However, in this case the goal was to allow operation underwater without consuming large amounts of oxygen, rather than economizing on fuel. Since then, many submarines have moved to nuclear power, which can operate underwater indefinitely, though a number of nations continue to rely on diesel-electric fleets.
Automotive hybrid technology became successful in the 1990s when the Honda Insight and Toyota Prius became available. These vehicles have a direct linkage from the internal combustion engine to the driven wheels, so the engine can provide acceleration power. The 2000s saw development of plug-in hybrid electric vehicles (PHEVs), which can be recharged from the electrical power grid and do not require conventional fuel for short trips. The Renault Kangoo was the first production model of this design, released in France in 2003. However, the environmental benefits of plug-in hybrids depend somewhat on the source of the electrical power. In particular, electricity generated with wind would be cleaner than electricity generated with coal, the most polluting source. On the other hand, electricity generated with coal in a central power plant is still much cleaner than pure gasoline propulsion, due to the much greater efficiencies of a central plant. Furthermore, coal is only one source of centrally generated power, and in some places such as California is only a minor contributor, overshadowed by natural gas and other cleaner sources.
The Prius has been in high demand since its introduction. Newer designs have more conventional appearance and are less expensive, often appearing and performing identically to their non-hybrid counterparts while delivering 50% better fuel efficiency. The Honda Civic Hybrid appears identical to the non-hybrid version, for instance, but delivers about 50 US mpg (4.7 L/100km). The redesigned 2004 Toyota Prius improved passenger room, cargo area, and power output, while increasing energy efficiency and reducing emissions. The Honda Insight, while not matching the demand of the Prius, is still being produced and has a devoted base of owners. Honda has also released a hybrid version of the Accord.
2005 saw the first hybrid SUV released, Ford Motor Company's Ford Escape Hybrid. Toyota and Ford entered into a licensing agreement in March 2004 allowing Ford to use 20 patents from Toyota related to hybrid technology, although Ford's engine was independently designed and built. In exchange for the hybrid licences, Ford licensed patents involving their European diesel engines to Toyota. Toyota announced model year 2005 hybrid versions of the Toyota Highlander and Lexus RX 400h with 4WD-i which uses a rear electric motor to power the rear wheels negating the need for a differential. Toyota also plans to add hybrid drivetrains to every model it sells in the coming decade.
For 2007 Lexus is offering a hybrid version of their GS sport sedan dubbed the GS450h with "well in excess of 300hp". The 2007 Camry Hybrid has been announced and is slated to launch in late Spring as a 2007 model. It will be built in Kentucky, USA. Also, Nissan announced the release of the Altima hybrid (technology supplied by Toyota) around 2007.
An R.L. Polk survey of 2003 model year cars showed that hybrid car registrations in the United States rose to 43,435 cars, a 25.8 % increase from 2002 numbers. California, the nation's most populous state at one-eighth of the total population, had the most hybrid cars registered: 11,425. The proportionally high number may be partially due to the state's higher gasoline prices and stricter emissions rules, which hybrids generally have little trouble passing.
Honda, which offers Insight, Civic and Accord hybrids, sold 26,773 hybrids in the first 11 months of 2004. Toyota has sold a cumulative 306,862 hybrids between 1997 and November 2004, and Honda has sold a total of 81,867 hybrids between 1999 and November 2004.
Also in 2005 GE introduced its hybrid shifters on the market. Toyota claims to have started with the Coaster Hybrid Bus in 1997 on the Japanese market. In May 2003 GM started to tour with hybrid buses developed together with Allison. Several hundreds of those buses have entered into daily operation in the US. The Blue Ribbon City Hybrid bus was presented by Hino, a Toyota affiliate, in January 2005.
In 2003 GM introduced a diesel hybrid military (light) truck, equipped with a diesel electric and a fuel cell auxiliary power unit. Hybrid light trucks were introduced 2004 by Mercedes (Hybrid Sprinter) and Micro-Vett SPA (Daily Bimodale). International Truck and Engine Corp. and Eaton Corp. have been selected to manufacture diesel-electric hybrid trucks for a US pilot program serving the utility industry in 2004. In mid 2005 Isuzu introduced the Elf Diesel Hybrid Truck on the Japanese Market. They claim that approximately 300 vehicles, mostly route buses are using Hinos HIMR (Hybrid Inverter Controlled Motor & Retarder) system.
A promising but as-yet unseen application for hybrid vehicle technology would be in garbage trucks, since these vehicles do stop-start driving and often stand idling.
Most hybrids, no matter the specific type, use regenerative braking to recover energy when slowing down the vehicle. This simply involves driving a motor so it acts as a generator.
Many designs also shut off the internal combustion engine when it is not needed in order to save energy. That concept is not unique to hybrids; Subaru pioneered this feature in the early 1980s, and the Volkswagen Lupo 3L is one example of a conventional vehicle that shuts off its engine when at a stop. Some provision must be made, however, for accessories such as air conditioning which are normally driven by the engine. Furthermore, the lubrication systems of internal combustion engines are inherently least effective immediately after the engine starts; since it is upon startup that the majority of engine wear occurs, the frequent starting and stopping of such systems reduce the lifespan of the engine considerably. Also, start and stop cycles may reduce the engine's ability to operate at its optimum temperature, thus reducing the engine's efficiency.
Electricity from the generator is fed to the motor or motors that actually move the car, and excess energy can be used to charge batteries. When large amounts of power are required, electricity comes from both the battery pack and the engine-generator section. Because electrical motors can operate quite efficiently over a wide range of speeds, this design removes or reduces the need for a complex transmission. The internal combustion engine can also be finely tuned to operate at its most efficient speed whenever it is running, for a great gain in efficiency. Separate small electric motors installed at each wheel are featured in some prototypes and concept cars; this allows the possibility of easily controlling the power delivered to each wheel, and therefore simplifies traction control, all wheel drive, and similar features.
The advantage of this type of hybrid is the flexibility afforded by the lack of a mechanical link between the internal combustion engine and the wheels. A weakness of a series hybrid system, however, is that series hybrids require separate motor and generator portions, which can be combined in some parallel hybrid designs; the combined efficiency of the motor and generator will be lower than that of a conventional transmission, offsetting the efficiency gains that might otherwise be realized. Additionally, the power delivered to the wheels by a series hybrid is limited by the electric motor(s) (whereas in a parallel hybrid the combustion engine can provide additional power to the wheels). Still, series hybrids are useful in driving cycles that incorporate many stops and starts, such as for delivery vehicles, or stop and go city driving. It is likely that some fuel cell cars will use a series-style setup, with the fuel cells replacing the engine-generator section; this would eliminate the loss of efficiency inherent in converting the mechanical output of an internal combustion engine to electrical power.
The Toyota brand name for this technology is Hybrid Synergy Drive, which is being used in the Prius and the Highlander sport-utility vehicle (SUV). A computer oversees operation of the entire system, determining which half should be running, or if both should be in use, shutting off the internal combustion engine when the electric motor is sufficient to provide the power. The normal mode of operation is on electrical power alone, with the gasoline engine running only in cases where the extra power is required, or where the batteries are discharged. The hybrid drivetrain of the Prius, in combination with aerodynamics and optimizations in the engine itself to reduce drag, results in 80%–100% gains in fuel economy compared to four-door conventional cars of similar weight and size.
The Toyota Hybrid System THS / Hybrid Synergy Drive mode of operation with only a single power split device (incorporated as a single 3 shaft planetary gearset) is more generically called Input-Split Hybrid, due to the fact that a fixed amount of torque is transferred via the electrical path from the engine to the wheels. This in turn makes this setup very simple in mechanical terms, but does have some drawbacks of its own. For example the maximum speed is mainly limited by the speed of the smaller electric motor. Also, the efficiency of the transmission is heavily dependent on the amount of power being transmitted over the electrical path, as multiple conversions, each with their own, less than perfect efficiency, lead to a low efficiency of that path (~0.7) compared with the purely mechanical path (~0.98). Especially in higher speed regimes (>120 km/h or 70 mph) the efficiency (of the transmission alone) therefore drops below that of an generic automatic transmission with hydrodynamic coupler.
The main principle behind this system is the more-or-less complete decoupling of the power supplied by the engine (or other primary source) from the power demanded by the driver. Thus a smaller, less flexible engine may be used, which is designed for maximum efficiency (often using variations of the conventional Otto cycle, such as the Miller or Atkinson cycle). This contributes significantly to the higher overall efficiency of the vehicle, with regenerative braking playing a much smaller role.
The differing torque vs. rpm characteristics of the internal combustion and electrical motors operate synergistically; an internal combustion engine's torque is minimal at lower RPMs, since the engine must be its own air pump. Thus, the need for reasonably rapid acceleration from a standing start results in an engine which is much larger than required for steady speed cruising. On the other hand, an electrical motor exhibits maximum torque at stall; therefore this engine is well suited to complement the internal combustion engine's torque deficiency at low RPMs, allowing the use of a much smaller and therefore more fuel efficient engine.
Interesting variations of that simple theme, as very well known (implemented in the Toyota Prius) are the
General Motors, BMW, and DaimlerChrysler are working together on a so-called Two-Mode Hybrid system which is a full hybrid plus additional efficiency improvements. The technology will be released in 2008 on the Chevrolet Tahoe Hybrid. The system was also featured on the GMC Graphite SUV concept vehicle at the 2005 North American International Auto Show in Detroit.
The main difference to the Input-Split Hybrid is the addition of a second planetary gearset, and the addition of two clutches (which can actually operate as one). This enables the switching (two-modes) of the percentage of mechanically vs. electrically transmitted power, and in order to cope both with low- and high-speed regimes, only smaller electrical motors with much less power and torque can be used. However, no diagrams could be obtained so far explaining the 4 gear-ratios (and why that would impose limits on the concurrent use of both electric motors or not). Most likely, an additional, 3rd ravigneux-like planetary gear with addtional clutches is used for shifting between distinct final gear ratios.
A variation on this type is Mazda's e-4WD system, offered on the Mazda Demio sold in Japan. This front-wheel drive vehicle has an electric motor which can drive the rear wheels when extra traction is needed. The system is entirely disengaged in all other driving conditions, so it does not enhance performance or economy.
Ford has dubbed Honda's hybrids "mild" in their advertising for the Escape Hybrid, arguing that the Escape's full hybrid design is more efficient. However, assist hybrids should not be confused with actual mild hybrids like the Chevrolet Silverado Hybrid.
Many people do not consider these to be hybrids at all, and these vehicles do not achieve the fuel economy of full hybrid models. A major example is the 2005 Chevrolet Silverado Hybrid, a full-size pickup truck. Chevrolet was able to get a 10% improvement on the Silverado's fuel efficiency by shutting down and restarting the engine on demand. Mild hybrids often use 48 volt systems to supply the power needed for the startup motor, as well as to compensate for the increasing number of electronic accessories on modern vehicles.
General Motors followed the pickup truck hybrid with their Belt alternator starter (BAS) hybrid system, used in the 2006 Saturn VUE Green Line. It operates in much the same manner as the "start-stop" system in the Silverado, but the electric motor can also provide modest assist under acceleration.
A plug-in hybrid electric vehicle (PHEV) is a full hybrid, able to run in electric-only mode, with larger batteries and the ability to recharge from the electric power grid. They are also called gas-optional, or griddable hybrids. Their main benefit is that they can be gasoline-independent for daily commuting, but also have the extended range of a hybrid for long trips. They can also be multi-fuel, with the electric power supplemented by diesel, biodiesel, or hydrogen. The Electric Power Research Institute's research indicates a lower total cost of ownership for PHEVs due to reduced service costs and gradually improving batteries. The "well-to-wheel" efficiency and emissions of PHEVs compared to gasoline hybrids depends on the energy sources of the grid (the US grid is 50% coal; California's grid is primarily natural gas, hydroelectric power, and wind power). Particular interest in PHEVs is in California where a "million solar homes" initiative is under way, and global warming legislation has been enacted.
Prototypes of plug-in hybrid cars, with larger battery packs that can be recharged from the power grid, have been built in the U.S., notably at Prof. Andy Frank's Hybrid Center at UC Davis and one production PHEV, the Renault Kangoo, went on sale in France in 2003. DaimlerChrysler is currently building PHEVs based on the Mercedes-Benz Sprinter van. Light Trucks are also offered by Micro-Vett SPA the so called Daily Bimodale.
The California Cars Initiative has converted the '04 and newer Toyota Prius to become a prototype of what it calls the PRIUS+. With the addition of 300 lb of lead-acid batteries, the PRIUS+ achieves roughly double the gasoline mileage of a standard Prius and can make trips of up to 10 miles using only electric power.
Car companies are working on plug-in hybrids, but current technology makes do not perform well. According to Dave Hermance, the Executive Engineer for Advanced Technology for Toyota North America, a plug-in hybrid in "electricity mode is only capable of 35 miles an hour top speed. It has fairly glacial acceleration performance and cost 15 to 25 thousand dollars more money."
See also: vehicle to grid
Initial concept involved a giant flywheel for storage connected to a hydrostatic transmission, but it was later changed to a simpler system using a hydraulic accumulator connected to a hydraulic pump/motor. It is also being actively developed by Eaton and several other companies, primarily in heavy vehicles like buses, trucks and military vehicles. An example is the Ford F-350 Mighty Tonka concept truck shown in 2002. It features an Eaton system that can accelerate the truck up to highway speeds.
Nowadays petroleum gasoline engines can use directly biobutanol (see direct biofuel).
Nowadays most diesel vehicles, and therefore the diesel part of hybrids, have the advantage they can use 100% pure biofuels (biodiesel), so they can use but do not need petroleum at all.
Diesels are not widely used for passenger cars in the United States, as US diesel fuel has long been considered very "dirty", with relatively high levels of sulfur and other contaminants in comparison to the Eurodiesel fuel in Europe, where greater restrictions have been in place for many years. Despite the "legally allowed" dirtier fuel, the US has tough restrictions on exhaust, and it has been difficult for car manufacturers to meet emissions levels given what is put into the engine. However, ultra-low sulfur diesel is set to be mandated in the United States in October 2006.
PSA Peugeot Citroën offers PSA Peugeot Citroën has unveiled two demonstrator vehicles featuring a diesel-electric hybrid powertrain: the Peugeot 307 and Citroën C4 Hybride HDi (PDF).
VW made a prototype diesel-electric hybrid car that achieved 118 mpg US fuel economy (2 liters per 100 km), but has yet to sell a hybrid vehicle.
General Motors has been testing the Opel Astra Diesel Hybrid.
So far, production diesel-electric engines have mostly just appeared in mass transit buses. Current manufacturers of diesel-electric hybrid buses include New Flyer Industries, Gillig, Orion Bus Industries, and North American Bus Industries. In 2008, NovaBus will add a diesel-electric hybrid option as well.
BMW plans to offer a 7 Series car that runs on both petrol and hydrogen (see bivalent).
Both gas turbines and steam turbines (see below) are lighter than reciprocating steam and internal combustion engines, respectively, and more efficient than the corresponding reciprocating types when operating at their optimum power output. On the other hand, they have very limited optimum power output ranges, and must be used with electric drive or some other sort of transmission. Operation of turbines outside of their optimum power output ranges drastically reduces their efficiency. This is not prohibitive for a ship or aircraft that is mostly operated at very constant power output, or for a power plant containing many turbines that can be put on-line or off-line as needed to match load, but has resulted in near-eradication of turbine engines from land vehicles.
In the early 20th century, cars made by the Stanley Steamer Company with reciprocating steam engines did compete successfully with the internal combustion engine. Reciprocating steam engines have a much larger range of operating speeds than do internal combustion engines, including the ability to produce full torque at stall, thus eliminating the need for a transmission; however, they have not been able to compete with internal combustion for land vehicles for several reasons:
Gas turbine (or other internal combustion engine), steam turbine, and hybrid technology could be combined to alleviate the disadvantages of gas turbines and steam engines while retaining most of their advantages. In combined cycle power plants, gas turbines drive generators, and their exhaust is used to generate steam for steam turbines, thus recovering some of the energy from the heat of the exhaust that would otherwise be wasted. This principle can be used in vehicles, and is currently in use in ships as COGAS or COGESalthough the only public proposal for such technology in an automobile uses a conventional internal combustion engine for this purpose instead of a gas turbine[http://www.greencarcongress.com/2005/12/bmw_developing_.html (a configuration that has also seen use on ships). A combined cycle gas turbine/steam turbine (or internal combustion engine/steam turbine) set could be combined with hybrid technology to allow the combined cycle system to operate at its most efficient power output. The energy storage system would store energy from the combined cycle system when its output exceeds propulsion requirements and provide energy to the propulsion system when propulsion requirements exceed the combined cycle system output, including combined cycle system startup. The energy storage system would need to have an especially high capacity to work well with a combined cycle system, since the combined cycle system would operate inefficiently during startup and shutdown; therefore, the energy storage system would need to support long intervals between combined cycle startup and shutdown.
It has been observed that the success of the hybrid systems comes despite the need to carry two complete power systems. In a poorly designed car this might increase the weight and size and therefore greater losses in acceleration and aerodynamic drag, although the Prius is lighter and more aerodynamic than many other cars. In fact, the relative desirability of this concept rests on the deficiencies of the two underlying systems; the unfavorable torque curve of the internal combustion engine, referred to above, and the lack of a system of storing and delivering electrical power with anything near the energy density of combustible liquid fuels, so that a fuel tank, internal combustion engine, and generator together still represent a better source of electrical power than the equivalent weight and volume of batteries. In the event of relatively large leaps forward in battery or fuel cell technology, the internal combustion portion of the hybrid will become superfluous. Somewhat less likely is the possibility of a change in the general popular mode of automobile use largely supplanting short trips by use of mass transportation, so that the majority of automotive operation becomes steady speed cruising rather than stopping and starting; this would eliminate the advantage gained from regenerative braking and the low rpm torque boost of the electrical portion of the hybrid, and allow very small forced induction internal combustion engines to become viable competitors of the heavier hybrid systems.
Skeptics claim that mechanics are not fond of working on hybrid vehicles due to added complexity, but the Toyota mechanics in Atlanta and other U.S. cities say they are delighted by the cars, and hundreds of enthusiastic engineer-owners gather on the Internet and in clubs. The complexity may result in greater repair costs, although hybrid manufacturers typically encourage buyers with generous warrantees so this has not yet affected end users. These vehicles have been available for ten years and the lifespan and resale values are good. Hundreds of thousands are in use, but Toyota reports very few problems with battery packs. One additional problem is the lack of towing hook, the hybrid cars have limited power resources so often they can´t be used for high power applications like towing boats.
Disposal is an additional issue. By its nature, a battery must be made of reactive chemicals; the more power density the battery offers, the more reactive the chemicals it contains. However, all discarded hybrid vehicles will be returned for proper recycling and disposal; dealers and mechanics are trained for this, and rigorous regulations are in effect. Virtually all automobile batteries in the U.S. are recycled, and the environmental effects of leachates from the small number of hybrid battery packs that are not recycled will be no worse than they are from ordinary automobile batteries. (The Prius battery pack is only a little larger than the starter battery.)
Finally, the typical hybrid vehicle is more expensive than corresponding non-hybrids (e.g., Civic vs Civic Hybrid). Although the variables involved are many, those more concerned about economics than the environment might steer away from hybrids in favor of traditional economy vehicles, as they would result in a lower cost in most cases.
For now, car manufacturers are focusing on fuel cell-based cars and hybrids. Fuel cell vehicles are being developed in a long-term research environment, rather than with expectations of production at any defiinite time. Toyota intends all of its vehicles to have a hybrid option by 2012.
Alternative propulsion | Hybrid vehicles | Transportation | Engines | Electric vehicles
hybridantrieb | vehículo híbrido | Hübriidauto | Automobile hybride | הנעה היברידית | Veicolo ibrido | ハイブリッドカー | Kereta kacukan | Hybride auto | Napęd hybrydowy | Гибридный автомобиль | hybridbil | 混合動力車輛
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