The M1 steel helmet was used by the United States military for over 40 years. It was introduced officially during the Second World War in 1941 to replace the M1917A1 brodie or doughboy helmet but saw little action until 1942. The M1 was phased out during the 1980s (1988) in favour of the PASGT Kevlar helmet. During its time in service it became one of the most iconic symbols of the American soldier.
The M1 is made from two separate parts, the "steel pot" and the liner. The "steel pot" or shell is the metal outer part of the helmet. The liner fits inside the shell. The liner contains the suspension that ensures the helmet fits comfortably to the wearer's head. Worn alone, the liner can look very much like a full helmet. The liner is much lighter in weight and more flimsy than the outer shell.During the service life of the M1 helmet, the steel pot changed in size and the liner was constantly evolving. The first of these liners were made by Hawley, and were made of compressed paper. These were phased out quickly as they would fall apart from the humidity in the tropics or when wet. The second type to come out was made of compressed fibres held together with a resin substance. They are commonly known as "plastic liners". The third and final type to enter service came out in the early part of the seventies, and was made of green fiberglass.
The design of the M1 led to some novel uses. When the pot was separated from the liner it became a cooking pot ( not very advisable as the heat would make the helmet brittle and useless), washbasin, bucket, shovel, seat and even a latrine.
The M1 helmet is extremely popular with collectors, particularly WWII collectors, and helmets from this period are generally more valuable. Vast quantities of M1 helmets (approximately 22 million) were produced during the war though they are getting harder to find. Helmets with rare or unusual markings or some kind of documented history tend to be more expensive. This is particularly true of paratroopers' helmets, whose modified jump helmets are known as the M1C and M2 Helmet.
The shell or steel pot of the M1 changed very little during its time in service. The bulk of the helmet shell is constructed from a single piece of pressed steel. The rim edge of the shell has a crimped metal band running around it, which provides a clean edge. This is usually known as the "rim". The metal band of the rim material has a seam where the ends of the strip meet. On the earliest shells the seam meets at the front. This was moved to the back of the rim in 1944 when the rim went from being made of stainless steel to manganese steel. On each side of the helmet shell there are rectangular, metal chinstrap loops known as "bales". The bales were originally fixed to the inside edge of the pot and could not move. These were replaced in 1943 by hinged or swivel bales when the fixed bales were found to break off when the helmet was dropped or sat on. Chinstraps were attached to the bales using a variety of methods, beginning in WWII with a simple sewn-on strap. Post-war chinstraps were attached using metal clips. During World War II, and later, soldiers wore the webbing chinstraps, preferring to loop them around the back of the helmet and clip them together. This was because many men believed the incorrect notion that a nearby exploding bomb or artillery shell could cause the chinstrap to snap their neck when the helmet was caught in its concussive force. The nape strap inside of the liner is intended to keep the helmet from falling off a man's head.
After World War II, various styles of camouflage cover were used at different times. In the 1950s through '70s, the type commonly seen in American service was a reversible cover that had leaf-shapes printed in different shades of green on one side, and tan and brown blotches on the other. This type was nearly omnipresent in Vietnam, where the green side was normally worn outermost. Helmet covers in the woodland camouflage pattern used by the US military from the 1970s onward were also issued, but printed on one side only in this pattern. These covers were all constructed from two semi-circular pieces of cloth stitched together to form a dome-like shape conforming to the helmet's shape. They were secured to the helmet by folding their open ends into the steel pot, and then placing the liner inside, trapping the cloth between the pot and the liner. An olive green elastic band, intended to hold additional camouflage materials, was often worn around the helmet to further hold the cover in place.
Other armies used these or similar covers printed with different camouflage patterns, or employed entirely different methods. In the Dutch army, for example, it was common practice to use a square piece of burlap as a helmet cover on M1 helmets, usually secured by a net (see above) and a wide rubber band.
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