DualDisc is a type of double-sided optical disc product developed by a group of record companies including EMI Music, Universal Music Group, Sony/BMG Music Entertainment, Warner Music Group, and 5.1 Entertainment Group and now under the aegis of the Recording Industry Association of America (RIAA). It features an audio layer similar to a CD (but not following the Red Book CD Specifications) on one side and a standard DVD layer on the other. In this respect it is similar to, but distinct from, the DVD Plus invented in Europe by Dieter Dierks and covered by European patents.
DualDiscs first appeared in the United States in March, 2004 as part of a marketing test conducted by the same five record companies who developed the product. The test involved thirteen titles being released to a limited number of retailers in the Boston, Massachusetts, and Seattle, Washington, markets. The test marketing was seen as a success after 82% of respondents to a survey (which was included with the test titles) said that DualDiscs met or exceeded their expectations. In addition, 90% of respondents said that they would recommend DualDisc to a friend .
DualDisc titles received a mass rollout to retailers throughout the United States in February, 2005, though some titles were available as early as November, 2004. The recording industry had nearly 200 DualDisc titles available by the end of 2005 and over 2,000,000 units had been sold by the middle of that year. .
DualDiscs appear to be based on double-sided DVD technology such as DVD-10, DVD-14 and DVD-18 except that DualDisc technology replaces one of the DVD sides with a CD. The discs are made by fusing together a standard 0.6 mm-thick DVD layer (4.7-gigabyte storage capacity) to a 0.9 mm-thick CD layer (60-minute or 525-megabyte storage capacity), resulting in a 1.5 mm-thick double-sided hybrid disc that contains CD content on one side and DVD content on the other.
The challenge for the designers of DualDisc was to produce a dual-sided disc which was not too thick to play reliably in slot-loading drives, while the CD side was not too thin to be tracked easily by the laser. DVD Plus, though conceptually similar, uses a thicker CD layer and thus is more likely to get stuck in a slot-loading player (although this appears to be almost unknown); DualDisc takes the other course by thinning the CD layer.
Because the 0.9 mm thickness of the DualDisc CD layer does not conform to Red Book CD Specifications, which call for a layer no less than 1.1 mm thick, some CD players may not be able to play the CD side of a DualDisc due to a phenomenon called spherical aberration. As a result, the laser reading the CD side might get a "blurry" picture of the data on the disc; the equivalent of a human reading a book with glasses of the wrong strength. Engineers have tried to get around this by making the pits in the CD layer larger than on a conventional CD. This makes the CD side easier for the laser to read; equivalent to the book using bigger print to make it easier to see, even if the person's glasses are of the wrong strength. The downside to this, however, is that the playing time for the CD layer of some early DualDiscs decreased, from the standard 74 minutes of a conventional CD, to around 60 minutes, although this early limitation now appears to have been overcome.
A better solution to the problem would be to use a different material for the disc as a whole (bonding two dissimilar materials together is problematic, as early hybrid SACD manufacturers found), ie other than the polycarbonate used for regular CDs. This material would need a lower refractive index so that the disc would appear thicker to the laser. The range of suitable materials includes Zeonor, a polymer often used in hybrid SACDs for similar reasons (although the hybrid SACD is actually a dual-layer, rather than a dual-sided product). This option has not apparently been tried by manufacturers, for two reasons: one, substances like Zeonor are a little more expensive and the production costs of DualDiscs are still higher than the record companies would like; and two, the rate of returns of DualDiscs has been extremely small, and the majority of record companies and pressing plants do not, as a result, regard there as being a problem to be overcome.
Because the DualDisc CD layer does not conform to Red Book specifications, Philips and Sony have refused to allow DualDisc titles to carry the CD logo and most DualDiscs contain one of two warnings:
The DVD side of a DualDisc completely conforms to the specifications set forth by the DVD Forum and DualDiscs have been cleared to use the DVD logo.
Because Sony has a high-resolution audio format, SACD, in the marketplace which directly competes with DVD-Audio (see next section), Sony Music, as a general rule, only provides 16-bit, 48 kHz sampled LPCM stereophonic (and sometimes Dolby Digital Surround) sound on the DVD side of their DualDiscs. The sound is compatible with any DVD player; however, it does not provide the higher fidelity and resolution of 24-bit, high sample-rate DVD-Audio.
DualDiscs take the approach of using a double-sided disc to provide the necessary backwards compatibility; hybrid SACDs are a one-sided solution that instead use two layers: a conventional CD layer and a high-resolution layer.
Lasers in conventional CD players have a different wavelength (typically around 780 nm) than those in SACD players (650 nm). Hybrid SACDs possess a special high density layer that is transparent to the conventional CD player's laser but is partially reflected by the SACD player's laser. When a hybrid SACD is placed into a conventional CD player, the laser beam passes through the high-resolution layer and is reflected by the conventional layer at the regular 1.2 mm distance. The result is that the hybrid disc plays as normal.
When a hybrid disc is placed into an SACD player, the laser is partially reflected by the high-resolution layer (at 0.6 mm distance) before it can reach the conventional layer. If a conventional CD is placed into an SACD player, the laser will read the disc without incident since there is no high-resolution layer to reflect. Because of the difference between the working distances of CDs and SACDs, the aperture of the lens in the SACD player must be adjusted to obtain the correct focal length .
Hybrid SACDs claim a higher compatibility rate with conventional CD players than DualDisc, due to the fact that hybrid SACDs conform to Red Book standards. However, a SACD or SACD-capable DVD player is required to take advantage of the enhanced SACD layer. With a DualDisc, consumers can use their existing DVD player to hear surround mixes. (DVD-Audio capable players are required for higher-resolution audio, if present.) It is currently estimated that 75% of households in the United States have at least one DVD player .
In addition, several SonyBMG titles whose regular editions include copy protection programs (such as XCP and SunnComm) do not feature the software on the DualDisc versions.
These warnings ranged in severity from DualDiscs just not working with the equipment to actual damage to the disc and/or equipment. Meridian Audio, Ltd., on the other hand, issued a statement that "no harm or damage whatsoever" would be caused to the player or the disc if DualDiscs were used on their equipment, but noted that their players with DVD drives would not reliably play the CD layer.
How the warnings came about is something of a mystery. Pioneer USA's was one of the first, but when questioned on this topic by staff at Pioneer UK, it appeared to have no technical basis and originated in the marketing department. It is likely that Pioneer USA, Harman and some other companies issued the warnings to cover themselves against possible legal action as had been the case with early DVDs and DVD players, where combinations of evolving specifications and manufacturing techniques led to initial incompatibilities. In fact the return rate of DualDiscs has been extremely small, and as a result disc manufacturers and record companies have been reluctant to address the comparatively minor issues that remain.
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