The Delta IV is a family of rockets designed by Boeing IDS and built in its purpose-built facility in Decatur, Alabama with final assembly at the launch site. The rockets were designed for the United States Air Force Evolved Expendable Launch Vehicle (EELV) program and commercial satellite business. They come in five versions: Medium, Medium+ (4,2), Medium+ (5,2), Medium+ (5,4), and Heavy. These vehicles are primarily designed to satisfy the needs of the U.S. military.
The first stage of a Delta IV consists of one, or in the Heavy variety three, Common Booster Cores (CBC) powered by a Rocketdyne RS-68 engine. Unlike most first-stage rocket engines, which use solid fuel or kerosene, the RS-68 engines burn liquid hydrogen and liquid oxygen. The first-stage tanks are based on the construction methods of the upper stage tanks originally developed for the Delta III, but enlarged to five meters diameter. As the name implies, the CBC is used across the entire Delta IV range, allowing the launch vehicle to accommodate different payloads with minimal changes.
The RS-68 is the first large, liquid-fueled rocket engine designed in the U.S. since the Space Shuttle Main Engine (SSME) in the 1970s. The primary goal for the RS-68 was to reduce cost versus the SSME. Some sacrifice in chamber pressure was made, hurting efficiency; however, development time, part count, and assembly labor were reduced to a fraction of the SSME, despite the RS-68 being a noticeably larger engine. The RS-68 uses channel-wall construction in the thrust chamber and upper nozzle. This method, pioneered in the Soviet Union, uses inner and outer skins brazed to a middle separator to form cooling channels. This is much simpler than tube-walled nozzles, in which hundreds of tubes are bent and brazed together. The lower nozzle, where heat transfer is lower, uses an ablative layer, which burns away as the engine runs to dissipate heat. This method is heavier, but is much simpler to construct. The RS-68 is also capable of deep throttling like its competitors. Typically, the RS-68 runs at 102% rated thrust for the first few minutes of flight, and then throttles down to 58% rated thrust before main engine cutoff.*
The Redundant Inertial Flight Control Assembly (RIFCA) guidance system used on the Delta IV is common to that carried on the Delta II, although the software is different because of the differences between the Delta II and Delta IV.
The upper stage of the Delta IV is nearly identical to that of the Delta III. It is powered by a Pratt & Whitney RL-10B2 engine.
The Delta IV Medium is the most basic Delta IV. It features a single CBC and a modified Delta III second stage, with 4-meter liquid hydrogen and liquid oxygen tanks and a 4-meter payload fairing derived from the Delta III fairing. The Delta IV Medium is capable of launching 4,210 kg (9,285 lb) to geosynchronous transfer orbit (GTO).
The Delta IV Medium+ (4,2) is similar to the Medium, but uses two Alliant-built 1.5-m (60-in) diameter solid rocket strap-on Graphite-Epoxy Motors (GEM-60s) to increase its payload capacity to 5,845 kg (12,890 lb) to GTO.
The Delta IV Medium+ (5,2) is similar to the Medium+ (4,2), but has a 5-m–diameter payload fairing for larger payloads and a modified second stage with a 5-meter liquid hydrogen tank and stretched liquid oxygen tank. The Medium+ (5,2) can launch 4,640 kg (10,230 lb) to GTO.
The Delta IV Medium+ (5,4) is similar to the Medium+ (5,2), but uses four GEM-60s instead of two, enabling it to lift 6,565 kg (14,475 lb) to GTO.
The Delta IV Heavy is similar to the Medium+ (5,2), except that it uses two additional CBCs instead of using GEMs. These are strap-on boosters which are separated earlier in the flight than the center CBC. The Delta IV Heavy also features a stretched 5-meter composite payload fairing, although an aluminum fairing derived from the Titan IV is also available. *
Capacity (separated spacecraft mass) of the Delta IV Heavy:
The Heavy's total mass at launch is approximately 733,000 kg, much less than that of the Space Shuttle (2,040,000 kg).
The Delta IV entered the space launch market at a period when global capacity was already much higher than demand. Furthermore, as an unproven design it has had difficulty finding a market in commercial launches. The first launches have been paid for by the U.S. Military, with a cost of between $140 million and $170 million.1.
Comparable rockets: Atlas V - Ariane 5 - Chang Zheng 5 - Angara
- bgcolor="#FFDEAD" | Date | Type | Serial-No. | Startplace | Payload | Kind of Payload | Orbit | Outcome |
|---|---|---|---|---|---|---|---|
| November 20 2002 | M+(4,2) | D-293 | CC LC37B | Eutelsat W5 | Commercial communications satellite | GTO | Success |
| March 11 2003 | Medium | D-296 | CC LC37B | DSCS-3 A3 (USA 167) | Military communications satellite | GTO | Success |
| August 29 2003 | Medium | D-301 | CC LC37B | DSCS-3 B6 (USA 170) | Military communications satellite | GTO | Success |
| December 21 2004 | Heavy | D-310 | CC LC37B | DemoSat / 3CS 1 / 3CS 2 | Demonstration payload | Nearly GTO Planned | Partial success, only DemoSat reach orbit |
| May 24 2006 | M+(4,2) | D-315 | CC LC37B | GOES-N | Weather Satellite | High pergee GTO | Success |
| June 27 2006 | M+(4,2) | D-317 | VAFB SLC-6 | NROL-22 | U.S. National Reconnaissance Office | HEO | Success |
- bgcolor="#FFDEAD" | Date and Time UTC | Type | Serial-No. | Startplace | Payload | Kind of Payload | Orbit | Outcome |
|---|---|---|---|---|---|---|---|
| November 2006 | Medium | ? | VAFB SLC-6 | DMSP 17 | Millitary wether satellite on Polar Orbit | SSO | |
| January 31, 2007 | Heavy | ? | CC SLC-37B | DSP 23 | Missile Warning Satellite | GSO | Second Delta IV Heavy launch |
| 2007 ? | M+(5,2) | ? | VAFB SLC-6 | NRO L-25 | Spy satellite of the NRO | Highly Elliptical Orbit (HEO) | |
| 2007 ? | Heavy | ? | CC SLC-37B | NRO L-26 | Spy satellite of the NRO | GSO or HEO |
NASA originally had plans to use the Delta IV Heavy for the Crew Exploration Vehicle, the replacement for the Space Shuttle. But with the change of the CEV from a winged or lifting body spacecraft to an Apollo-like capsule and a new launch vehicle based on Space Shuttle components, the only component from the Delta IV that NASA would adopt is the RS-68 engine that would be used to power the new cryogenically-fueled Ares V rocket.
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